Rod Breakdown Copper Wire Drawing Machine with Individual Motor

Upgrade your wire drawing process with our Rod Breakdown Copper Wire Drawing Machine with Individual Motor. We are a factory specializing in high-quality wire drawing equipment.
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PRODUCTS DETAILS

  • Overview
  • Application
  • General Parameters
  • Main Components
  • Production Process
  • Packaging & Shipping
  • Our Advantages
  • Our Focus
  • FAQ
Overview

Basic Info.

Model NO.
HH-DL(V)SF450/13
Usage
Wire, Prestressed Steel Wire
Metal Material
Copper
Outlet Diameter
1.2~3.5mm
Max.Inlet Wire Dia.
8mm
Block Dia.
400~500mm
Max. Number of Block
13
Certification
RoHS, ISO
Condition
New
Max.Mechanical Speed
1500m/Min
Max.No.of Wires Per Level
1/2
Max Dies No.
13/11/9/7
Drawing Capstan Dia
500/450/400mm
Hual-off Capstan Dia
450/400mm
Diameter of Die(mm)
25*12
Mechanical Elongation
8~46%
Main Motor Power (Kw)
34.6~37kw * 10/12
Capstan Motor Power
45~55kw
Max.Annealing Power
230kw
Steam Generator Power
9kw
Steam Quantity (Kg/H)
20
Transport Package
Wooden Package
Specification
CE ISO SGS
Trademark
HOOHA
Origin
Dongguan
HS Code
8463102000
Production Capacity
5 Sets/Month

Packaging & Delivery

Package Size
4600.00cm * 3500.00cm * 3500.00cm
Package Gross Weight
12000.000kg

Product Description

Individual motor drive copper / Aluminum RBD wire drawing machine line

Application

The production line is applicable for rod breakdown wire drawing process from large diameter rod of Copper and Aluminum . 
This line can equp with annealing unit , drop coiler , reel spooler depends on the finished product form . 
The drive method adopts individual servo AC motor to separately drive drawing cone , capstan cone to achieve energy-saving for over 30% . Wire quantity could be single or double wire . 

Rod Breakdown Copper Wire Drawing Machine with Individual Motor
Rod Breakdown Copper Wire Drawing Machine with Individual Motor
Rod Breakdown Copper Wire Drawing Machine with Individual Motor
Rod Breakdown Copper Wire Drawing Machine with Individual Motor




Different model

Machine model DLSF450-13 DLSF450-11 DL400-13 DL400-11 DL400-9 DL400-7 DLVSF450-13
Wire inlet diameter (mm) 8mm cathod copper rod 9.5mm Aluminum copper rod
Wire outlet diameter (mm) Φ1.2~3.5mm Φ1.6~3.5mm Φ1.2~3.5mm Φ1.6~3.5mm Φ2.0~3.5mm Φ2.6~3.5mm Φ1.2~5.0mm
Wire Q'TY 1/2 1/2 1 1 1 1 1/2
Mechanical speed (m/min) 650~1500m/min 650~1500m/min 650~1300m/min 650~1500m/min 650~1500m/min 650~1000m/min 650~1500m/min
Drawing cone diameter (mm) Φ500mm ( front four), others Φ450mm Φ500mm ( front four), others Φ450mm Φ500mm ( front five), others Φ400mm Φ500mm ( front five), others Φ400mm Φ500mm ( front five), others Φ400mm Φ400mm Φ500mm ( front four), others Φ450mm
Capstan wheel diameter (mm) Φ450mm Φ400mm Φ400mm Φ400mm Φ400mm Φ400mm Φ450mm
Max. drawing draft  13 11 13 11 9 7 13
Drawing motor power AC 37KW * 12  AC 34.6KW * 10 AC 132kW AC 160kW AC 200kW AC 220kW AC 37KW * 13 
Capstan motor power AC 45kW AC 55kW AC 55kW AC 55kW AC 55kW AC 55kW AC55kW

General Parameters

RBD machine Specifications
(1) Output size range Φ1. 13mm~ Φ4.5mm
(2) Input size range MaxΦ8.0mm(Tensile strength 250N/mm²)
(3) Max Mechanical speed 1800 m/min
(4) Applicable material Low oxygen/zero oxygen copper rod
(5) Drawing motor power/Qty AC 37KW 12 in total
(6) Capstan motor power AC45kW
(7) Control method AC Servo Control
(8) Rotating motor power 400W
(9) Qty of drawing wheel/Diameter Φ500mm ( front four), others areΦ450mm
(10)  Capstan wheel Diameter Φ450mm
(11) Mechanical elongation 8%~46%
(12) Max passes 13
(13) Dies diameter thickness Φ50mm*30mm
(14) Machine body structure Welded with A3 steel plate
(15) Cooling and lubricating method of drawing wheel Fully immersed
(16) Cooling for capstan wheel Water type
(17) Operation direction Left side for inlet of wire and right side for taking up while operator faces to the drawing machine.
(18)  Weight  About 23000kg
(19)  L*W*H reference dimension 10700mm*2350mm*1970mm(including dimension of motor)
(20) Install power 499kVA
Main parts
(1) Drawing motor Dongguan servo motor or equivalent brand
(2) Capstan motor Dongguan servo motor or equivalent brand
(3) Reducer SEW or Siemens equivalent brand
(4) Drawing wheel Tungsten coated on working surface
(5) Capstan wheel Tungsten coated on working surface
(6) Main shaft bearing NSK or equivalent brand
(7) Main low voltage devices Germany or equivalent brand
(8) Wire drawing motor servo controller Innovance MD810 Integrated control system for DC shared bus ,China
(9) Capstan motor servo controller Innovance MD810 Integrated control system for DC shared bus ,China
(10) PLC SIEMENS S7-1200 BRAND
(11) Touch screen SIEMENS BRAND
Working condition requirement (prepared by user)
(1) Applicable ambient temperature 0ºC~40ºC
(2) Applicable ambient humidity ≤85%(when temperature is at 20ºC±5ºC)
(3) Apply to an altitude of 1000m
(4) Power supply condition Three phase :3×380 V(-5%~+10%)
Single phase :220 V10%)
Frequency:60 Hz (±2%)
(5) Drawing emulsion parameter Working pressure:0.2~0.4Mpa
Flowing rate:30m³/h
Inlet liquid temperature: 35ºC
PH value:8.5~9
Concentration:10%- 12%
Conductivity:4500μS/cm
Electric conductivity ratio for medium of drawing emulsion:≤10μS/cm
(6) cooling water parameter Working pressure:0.2~0.4Mpa
Inlet liquid temperature: 30ºC
PH value:7
Flowing rate: 39m ³/h((9m3/h for capstan or gear oil cooling and 30m3/h for drawing emulsion cooling)
Hardness:≤8dh
Basic requirement: The cooling water shall not include suspended substances, mineral matters, meta impurities, non-soluble matters and corrosive matters.
(7) Reducer oil parameters Brand:Foz brand mineral gear oil ISO CLP-220
Qty: about 360L
(8) Dies and other necessary device (for reference only) 15m² heat exchanger
10HP pump (the distance is within 30m from drawing   emulsion tank to machine)
Drawing dies
Pointing machine
Butt welding machine
Copper powder filter
100T cooling tower
12m³  drawing emulsion tank
30m³ clean water tank

Main Components

1. Drawing Machine

Rod Breakdown Copper Wire Drawing Machine with Individual Motor
Description
DLSF450 type machine is a slight-sliding wire drawing machine, fully submersible lubricant cooling is used for the wire drawing chamber, The drawing unit is driven by independent Servo motors , to guarantee the max advantage of the strength to draw the rod, it works together with the swing-arm type, speed reducer is Germany brand; when user needs to Change the wire size, the dies can be with fast-changing method, besides, the elongation for each pass is Adjustable. Speed reducer is working with high precision bears, which is with higher efficiency, lower noisy and function stability. The carcass and main shaft is designed to take the most advantage of wire passing with oblique angle.. Drawing chamber and main shaft of the drawing unit is sealed by combined framework oil seal and mechanical seal. 
An touch screen installed to controls and display all functions. User needs to input related data such as inlet wire size, finished wire size, each die location and the correspondent size into the dies charts . This system has functions of technological parameter display, trouble display and alarm etc.; when the trouble of wire slip happened or the operation condition of equipment cannot satisfy the requirement, the system will alarm and display the reason of trouble.
The dies are changed is adopting swift method of replacing the rear dies .


2. Annealing Machine
Rod Breakdown Copper Wire Drawing Machine with Individual Motor
THF5000B Annealer Specifications
(1) Suitable material Low oxygen or oxygen free purple round copper rod
(2) Outlet diameter(mm) Φ1.20mm~Φ4.5mm
(3) Max. Mechanical speed (m/min) 1800 m/min
(4) O.D. * thickness and quantity of blow-drying dies Φ25 mm*15mm (4 units)
(5)  Annealing current Max 4950A AC
(6)  Annealing voltage Max 55V AC
(7)  Annealing method  AC contact type
(8) Driving control mode 1*37KW motor+ flat belt drive
(9) Conductor wheel Water cooling
(10) Shielding gas Nitrogen
(11) Machine body structure A3 by welded iron plate
(12) Collector ring cooling system 1.5m³Stainless steel soft water tank
6m² heat - exchanger
3HP pump
(13) Operation direction Right. Definition of Right operation direction: Operator face the drawing machine with wire inlet from the left hand side and take up on the right hand side.
(14) Weight Around 6500kg
(15) L*W*H Dimension 5500mm*2250mm*1370mm
(16) Installed power(KVA) 361kVA
3. Take-up Machine 
Rod Breakdown Copper Wire Drawing Machine with Individual Motor
WS630-2C Dual spooler specifications
(1) Take up Range Φ1. 13~Φ4.5 mm (copper,3.5mm Machine needs to stop for bobbin changeover when wire size is bigger than 3.5mm)
(2) Max Mechanical speed 1500 m/min
(3) Bobbin changeover speed Max 480m/min
(4) Take-up motor power 2*AC 22kW
(5) Control method AC Control
(6) Servo traverse motor power 1000W
(7) Wire screw Precision screw
(8) Positioning motor power 6W
(9) bobbin capacity(Max) 500 kg(copper)
(10) Bobbin size PND500 or PND630
(11) Break Method Pneumatic
(12) Bobbin loading method Pneumatic(two thimble clamp type)
(13) Operation direction Depends on drawing unit
(14) L*W*H reference dimension 3200mm*3100mm*2420mm
(15) Weight Around 6200kg
(16) Installed power 45kVA
 
Rod Breakdown Copper Wire Drawing Machine with Individual Motor
WF800 coiler specifications
(1) Outlet wire size range Φ1.2~Φ3.5 mm
(2) Max mechanical speed 1500 m/min
(3) Barrel dimension Φ800mm
(4) Basket dimension Φ600mm(I.D.)×Φ1000mm(O.D.)×1830mm(Height) , 86mm(groove width) 90mm(groove height)
(5) Basket type  fixed with clamp
(6) Basket capacity Max 1800kg(copper)
(7) Coiling motor power AC 22 kW
(8) Control method AC control
(9) Traverse motor power 200W
(10) Transport motor power 750W
(11) Operation direction depends on drawing unit
(12) Weight about 8300 kg
(13) L*W*H reference dimension 3000mm*2600mm*4650mm
(14) Install power 23kVA
Customer review
Rod Breakdown Copper Wire Drawing Machine with Individual Motor
Rod Breakdown Copper Wire Drawing Machine with Individual Motor
Rod Breakdown Copper Wire Drawing Machine with Individual Motor

 

Production Process

Rod Breakdown Copper Wire Drawing Machine with Individual Motor

Rod Breakdown Copper Wire Drawing Machine with Individual Motor

 
 

Packaging & Shipping

Streatchable PE film wrapped, wooden frame packed, loaded into container for shipping. Special packaging way as per discussed.
Rod Breakdown Copper Wire Drawing Machine with Individual Motor

Our Advantages


Rod Breakdown Copper Wire Drawing Machine with Individual Motor

Our Focus

1.Quality, our engineers work with service colleagues to learn more about customer feedback and improve our machines accordingly.
2.Customers' comfortable purchasing experience.We pay attention to the actual needs of customers, and hope to bring customers high-efficiency products and intimate service, our services cover pre-sales and after-sales, committed to let customers save time and cost, and reduce worries
3.Customers' success.We not only focus on the sales of products, but also pay attention to the development of our customers. We pursue growing together with customers by providing long-term support and suggestions to help them achieve success.
4.Supply more environmentally friendly products.
5.Give back to the community and help more people.


Rod Breakdown Copper Wire Drawing Machine with Individual Motor

FAQ

Q1:What is your main brands for the electrical and mechanical parts?
A:Oversea famous brand such as German siemens motor, Japanese nsk bearing and yaskawa inverter etc.
 
Q2:What is your difference with other suppliers?
A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process
design , QC control, talent training, assist machine and raw material offering .

Q3:What's the payment terms?
A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.

Q4:How long the guarantee ?
A: One year and charge for repair in the whole life.

Q5: Do you have a video to show the machine running ?
A. Yes , we have,our youtube channel : tiezhong chi

Contact us

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